Previously, Penske’s bakery distribution operation relied entirely on manual handling. Bread trays were unloaded, stored, and selected by hand, with stacks exceeding seven feet in height. This process presented significant ergonomic challenges and safety risks related to overhead picking, while increasing the potential for order inaccuracies.
Cimcorp’s solution integrates its MultiPick technology and intelligent Warehouse Control System (WCS) to optimize the flow of fresh bread and buns through the distribution process.
Buffer storage and order picking are combined into one seamless operation to meet high processing volumes, while ensuring consistent performance and precision. Now, all orders are selected at the tray level and assembled by Cimcorp’s solution, securing immediate benefits:
- 100% Order Accuracy: Automation has eliminated picking errors, ensuring dependable fulfillment for the customer.
- Enhanced Ergonomics: The elimination of manual overhead picking has significantly improved workplace safety for all on-site associates.
- Labor Optimization: Automating repetitive tasks has reduced labor requirements by 50%, allowing for more strategic resource allocation.
- Accelerated Order Fulfillment: Faster processing supports fresher deliveries and extended shelf life for bakery products.
- Growth Potential: Cimcorp’s modular system design scales with demand peaks and long-term business growth.
- Data-driven Intelligence: Real-time system insights support continuous supply chain optimization.
"Automated systems like this one help Penske accelerate supply chain performance for its customers as these systems augment the capabilities of our highly trained workforce," said Steve Chambers, Penske Logistics vice president of operations, distribution center management. “By implementing this system, we expect to see increased throughput efficiency and order picking accuracy as well as safety benefits from eliminating the manual handling of tray stacks."
The collaboration is built on a shared commitment to superior service, long-term cost savings and scalable growth.
“Cimcorp’s experience and data-driven approach directly support our goal of continuously strengthening our customers’ supply chains,” Chambers continued.
By “Move Ahead” Staff